Suzuki Burgman 400 - Service manual > Diagnostic Information and Procedures

Automatic Transmission Symptom Diagnosis

Repair Instructions

Outer Clutch Cover Cushion Construction

1. Cushion
   : Stick top of cushion 0 - 5 mm (0 - 0.2 in) inside of the clutch outer cover.
   1. 5 - 10 mm (0.2 - 0.4 in)

Clutch In / Stall Speed Inspection

Refer to "Automatic Clutch Inspection".

V-belt Type Continuously Variable Automatic Transmission Removal and Installation

Removal

Clutch cover

1) Remove the side leg shield. Refer to "Side Leg Shield Removal and Installation".

2) Remove the belt cooling duct (1) and outer clutch cover (2).

3) Unfasten the clamp and remove the inner clutch cover (3).

Movable drive face

1) Hold the fixed drive face using the special tools and remove the fixed drive face nut and washer.

! WARNING

• To prevent the fin from breakage or injury from occurring due to inadvertent slipping, engage the tool end with the side of pulley securely and make sure the contact is on a center area of the fin.
• Remove the drive face nut with pressing the special tool to the drive face.

Special tool
(A): 09920-53740 (Clutch sleeve hub holder)
(B): 09920-31020 (Extension handle)

2) Remove the fixed drive face (1).

3) Remove the V-belt (2) and remove the movable drive face assembly (3) together with the spacer (4).

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