Suzuki Burgman 400 - Service manual > Generator Rotor
- Degrease the tapered portion "A" of generator rotor and also the crankshaft "B". Use nonflammable cleaning solvent to wipe off oily or greasy matter and make these surfaces completely off oily or greasy matter and make these surfaces completely dry.
- Install the generator rotor (1).
NOTE Make sure to engage the starter clutch with the starter driven gear.
- With the generator rotor locked, tighten the generator rotor nut to the specified torque.
Tightening torque
Generator rotor nut: 160 N*m (16.0 kgf-m, 115.5 lb-ft)
Generator Cover
- Install the dowel pins (1) and gasket (2).
! CAUTION Replace the gasket with a new one.
- Install the generator cover (3).
- Tighten the generator cover bolts to the specified torque.
Tightening torque
Generator cover bolt: 11 N*m (1.1 kgf-m, 8.0 lb-ft)
- Install the final gear assembly. Refer to "Final Gear Assembly Removal and Installation".
- Install the clutch and movable driven face. Refer to "Vbelt Type Continuously Variable Automatic Transmission Removal and Installation ".
Water Pump
Refer to "Water Pump Removal and Installation".
Speed Sensor
- Install the speed sensor (1).
Tightening torque
Speed Sensor: 10 N*m (1.0 kgf-m, 7.0 lb-ft)
Final Reducation Gear Breather Hose
- Install the final reducation gear breather hose (1).
Oil Filter
- Install the O-ring (1).
! CAUTION Replace the O-ring with a new one.
- Install the oil filter (2).
! CAUTION Position the oil filter so that the valve "A" comes outside.
- Install the O-ring (3).
- Install the spring (4).
- Tighten the oil filter cap bolts to the specified torque.
! CAUTION Replace the O-ring with a new one.
Tightening torque
Oil filter cap bolt: 10 N*m (1.0 kgf-m, 7.0 lb-ft)
Outer Clutch Cover
Refer to "V-belt Type Continuously Variable Automatic Transmission Removal and Installation".
Ignition Coil
- Install the ignition coil (1).
Starter Motor
- Install the O-ring (1) to the starter motor.
! CAUTION Replace the O-ring with a new one.
- Apply grease to the O-ring (1).
: Grease 99000-25010
(SUZUKI SUPER GREASE A or equivalent)
See also:
Suzuki Burgman 400 - Service manual > Balancer Drive Gear
Insert the pin (1). Install the balancer drive gear (2) and washer (3). ! CAUTION Make sure to align the slot of the balancer drive gear with the pin. Set the washer with its convex side facing outside. Insert a proper steel rod "A" into the crankcase hole and pass it through the crankshaft wed holes in order to prevent the crankshaft from turning. Using the special tool, tighten the balancer drive gear nut to the specified torque.
Suzuki Burgman 400 - Service manual > Cam Chain Tensioner
Cam Chain Tensioner Inspection Inspect the cam chain tensioner in the following procedures: 1) Remove the cam chain tensioner. Refer to "Engine Bottom Side Disassembly".
