Suzuki Burgman 400 - Service manual > Rear Brake Master Cylinder Assembly Removal and Installation

Refer to "Front Brake Master Cylinder Assembly Removal and Installation ".

Removal

Remove the rear brake master cylinder in the same manner as the front brake master cylinder. Refer to "Front Brake Master Cylinder Assembly Removal and Installation".

Installation

Install the rear brake master cylinder in the same manner as the front brake master cylinder. Refer to "Front Brake Master Cylinder Assembly Removal and Installation".

• When installing the master cylinder (1) onto the handlebars (2), align the master cylinder holder's mating surface "A" with the punch mark "B" on the handlebars (2) and tighten the upper holder bolt first temporarily to provide clearance on the lower side and then tighten both to the bolts to the specified torque.

Tightening torque
Master cylinder holder bolt (a): 10 N*m (1.0 kgf-m, 7.0 lb-ft)

3. "UP" mark
   1. Clearance

• After setting the brake hose union to the stopper, tighten the union bolt to the specified torque.

! CAUTION The seal washers should be replaced with the new ones to prevent fluid leakage.

Tightening torque
Brake hose union bolt (b): 23 N*m (2.3 kgf-m, 16.5 lb-ft)

• Bleed air from the brake system. Refer to "Air Bleeding from Brake Fluid Circuit ".

Rear Master Cylinder / Brake Lever Disassembly and Assembly

Refer to "Rear Brake Master Cylinder Assembly Removal and Installation".

Refer to "Rear Brake Master Cylinder Components".

Disassembly

Disassemble the rear brake master cylinder/brake lever in the same manner as the front brake master cylinder/ brake lever. Refer to "Front Master Cylinder / Brake Lever Disassembly and Assembly".

Assembly

Assemble the rear brake master cylinder/brake lever in the same manner as the front brake master cylinder/ brake lever. Refer to "Front Master Cylinder / Brake Lever Disassembly and Assembly ".

Rear Master Cylinder Parts Inspection

Inspect the rear master cylinder parts in the same manner as the front brake master cylinder. (Refer to "Front Master Cylinder Parts Inspection")

Specifications

Service Data

Brake + Wheel

Unit: mm (in)

Tightening Torque Specifications

NOTE The specified tightening torque is also described in the following.

Reference: For the tightening torque of fastener not specified in this section, refer to "Tightening Torque Specifications".

Special Tools and Equipment

Recommended Service Material

NOTE Required service material is also described in the following.

Special Tool

09900-06108 Snap ring pliers

09900-25008 Multi-circuit tester set

See also: