Suzuki Burgman 400 - Service manual > Brake Fluid Information

! WARNING

! CAUTION Immediately and completely wipe off any brake fluid contacting any part of the motorcycle. The brake fluid reacts chemically with paint, plastics and rubber materials, etc., and will damage them severely.

Schematic and Routing Diagram

Front Brake Hose Routing Diagram

Brake Control System and Diagnosis

  1. Rear brake hose
  2. Front brake hose
  3. Brake hose guide
  4. Rear brake pipe
  5. Front brake caliper
  1. Fix the brake hose grommet to its hose clamp.
  2. After touching the clamp to the stopper, tighten the clamp bolt.
  3. Insert the clamp to the hole of the front fender fully.
  4. After touching the brake hose union to the stopper, tighten the union bolt to the specified torque.
  5. Do not bend the brake hose to frame head pipe side.
    1. 28º
    2. 14º

Rear Brake Hose Routing Diagram

Brake Control System and Diagnosis

  1. Rear brake pipe
  2. Rear brake hose
  3. Front cowling plate
  4. E-ring
  5. Rear brake caliper
  1. Clamp the rear brake pipe at white mark position.
  2. positioning the clamp with the stopper on the swingarm, tighten the clamp bolt.
  3. After touching the brake hose union to the stopper, tighten the union bolt to the specified torque.
  4. Clamp the brake hose firmly.
    1. 28º
    2. 14º

Diagnostic Information and Procedures

Brake Symptom Diagnosis

Brake Control System and Diagnosis

See also:

 Suzuki Burgman 400 - Service manual > Brake Control System and Diagnosis

 Suzuki Burgman 400 - Service manual > Repair Instructions

Brake Light Switch Inspection Front Brake Light Switch Inspect the front brake light switch in the following procedures: 1) Remove the handlebar cover. Refer to "Handlebar Cover Removal and Installation".

Maxi Scooters: