Suzuki Burgman 400 - Service manual > Chassis Bolt and Nut

Chassis Bolt and Nut Inspection

Tighten chassis bolt and nut
Initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter

Check that all chassis bolts and nuts are tightened to their specified torque.

1. Handlebar holder clamp bolt

a : 55 N*m (5.5 kgf-m, 40.0 lb-ft)

2. Handlebar holder set bolt
3. Steering stem lock nut

b : 23 N*m (2.3 kgf-m, 165 lb-ft)

c : 30 N*m (3.0 kgf-m, 21.5 lb-ft)

4. Handlebar clamp bolt

d : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

5. Brake master cylinder mounting bolt

e : 10 N*m (1.0 kgf-m, 7.0 lb-ft)

6. Front fork clamp bolt
7. Front fork cap bolt

f : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

g : 45 N*m (4.5 kgf-m, 32.5 lb-ft)

8. Front axle
9. Front axle pinch bolt
10. Front brake caliper mounting bolt
11. Brake caliper air bleeder valve (Front & Rear)
13. Brake disc bolt (Front & Rear)

h : 65 N*m (6.5 kgf-m, 47.0 lb-ft)

i : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

j : 35 N*m (3.5 kgf-m, 25.5 lb-ft)

k : 6.0 N*m (0.6 kgf-m, 4.5 lb-ft)

m : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

12. Brake hose union bolt (Front & Rear)

l : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

14. Rear shock absorber mounting bolt/nut (Upper & Lower)

n : 50 N*m (5.0 kgf-m, 36.0 lb-ft)

15. Cushion lever nut
16. Cushion rod nut

o : 50 N*m (5.0 kgf-m, 36.0 lb-ft)

p : 50 N*m (5.0 kgf-m, 36.0 lb-ft)

17. Engine mounting nut
18. Crankcase bracket nut
19. Rubber damper bolt

q : 93 N*m (9.3 kgf-m, 67.0 lb-ft)

r : 85 N*m (8.5 kgf-m, 61.5 lb-ft)

s : 85 N*m (8.5 kgf-m, 61.5 lb-ft)

20. Exhaust pipe bolt
21. Muffler connecting bolt

t : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

u : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

22. Muffler mounting bolt

v : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

11. Brake caliper air bleeder valve (Front & Rear)
23. Rear brake caliper mounting bolt
24. Rear axle nut

k : 6 N*m (6.0 kgf-m, 4.5 lb-ft)

w : 23 N*m (2.3 kgf-m, 16.5 lb-ft)

x : 120 N*m (12.0 kgf-m, 87.0 lb-ft)

Compression Pressure Check

Refer to "Compression Pressure Check".

Oil Pressure Check

Refer to "Oil Pressure Check".

SDS Check

Refer to "SDS Check ".

See also: