Suzuki Burgman 400 - Service manual > Clutch Shoe and Movable Driven Face Parts Inspection

Refer to "Clutch Shoe / Movable Driven Face Disassembly and Assembly ".

Inspect the following parts.

Clutch Housing Inspection

Check for the following items and if any defects are found, replace it with a new one.

• Existence of abnormal scratch.
• Measurement of clutch housing inside diameter.

Special tool : 09900-20101 (Vernier calipers (1/15 mm, 150 mm) )

Clutch housing inside "a"
Service limit: 160.5 mm (6.32 in)

Clutch Shoe Inspection

Check for the following items and if any abnormal condition is found, replace the part with a new one.

• Play, damage, operation, etc. for the center area and the centrifugal weight fulcrum.
• Existence of damage or oil sticking on the clutch shoe.

Measure the thickness of clutch shoe center area by using vernier calipers.

Special tool : 09900-20101 (Vernier calipers (1/15 mm, 150 mm) )

Thickness of clutch shoe "a"
Service limit: 2.0 mm (0.08 in)

Movable Driven Face Spring Inspection

Measure the free length of movable driven face spring by using vernier calipers. If the measurement is below the service limit, replace the spring with a new one.

Special tool : 09900-20101 (Vernier calipers (1/15 mm, 150 mm) )

Free length of movable driven face spring "a"
Service limit: 142.5 mm (5.61 in)

Driven Face Inspection

Inspect the driven face surface for stepped wear. If any defects are found, replace if with a new one.

Movable Driven Pin Inspection

Inspect the movable driven pin for abnormal wear or damage. If any defects are noted, replace the pin with a new one.

Specifications

Service Data

Clutch

Unit: mm (in)

Transmission

Unit: mm (in) Except ratio

Tightening Torque Specifications

NOTE The specified tightening torque is also described in the following.

Reference: For the tightening torque of fastener not specified in this section, refer to "Tightening Torque Specifications".

Special Tools and Equipment

Recommended Service Material

NOTE Required service material is also described in the following.

Special Tool

09900-20101 Vernier calipers (1/15 mm, 150 mm)

09913-50121 Oil seal remover

09913-70210 Bearing installer set

09920-53740 Clutch sleeve hub holder

09922-31440 Clutch spring compressor

09920-31020 Extension handle

09921-20240 Bearing remover set

09930-40113 Rotor holder

See also: