PIAGGIO Beverly 300ie - Service manual > Overhaul
- Check that the silent bloc is not damaged. If it is, replace the coupling.
- Remove the Seeger ring shown in the picture
- Remove the full silent bloc bracket
- Hold the full silent bloc bracket in the clamp
- Using the appropriate tool, remove the silent bloc from the bracket from the side corresponding to the inside of the vehicle. This is to guarantee the tool is centred properly on the support
Specific tooling
020271Y Tool for removing-fitting silent bloc
- Install a new silent bloc, making sure it aligns properly with the reference tooth.
- Fit the silent blocs, making sure the chamfered part of the silent bloc matches the chamfered part of the bracket
- Using the appropriate tool, fit the silent bloc as shown in the picture
Specific tooling
020271Y Tool for removing-fitting silent bloc
- Check there is no sticking in the movement of the connection of the swinging arm on the engine side to the swinging arm on the chassis side.
- Check the axial clearance between the two swinging arms using a feeler gauge
Characteristic
Allowable limit after use:
1 mm
standard clearance
0.40 - 0.70 mm
- In order to check the clearance of the swinging arm on the frame side,
prepare a retainer using the fixing pin of the swinging arm on the frame and
two rings from the special tool 020229Y.
Alternatively, use two washers with inside diameter of 12 mm for pins, outside diameter min. 30 mm and thickness min. 4 mm.
- Separate the swinging arm on the engine side from the vehicle side arm.
- Remove the internal spacer shown in the picture
- Using a suitable pin remove the roller casings as shown in the pictures
- Using an appropriate tool plant new roller casings, being careful to position the bearings with the seal rings facing outwards
Specific tooling
020115Y Ø 18 punch
020244Y 15-mm diameter punch
SWINGING ARM SERVICE
- Lubricate the roller bearing housings with grease
- Insert the spacers
- Assemble the two arms with the relative bolt in the position shown in the picture
- Adjust the bolt as shown in the picture
- Position the chassis side swinging arm with the most protruding part pointing towards the silent block side as shown in the picture
See also:
PIAGGIO Beverly 300ie - Service manual > Recommended products
AGIP GREASE PV2 Ivory smooth-textured, slightly-stringy anhydrous calcium-base grease. TL 9150 066, NATO G 460 symbol Refitting In order to fit the swinging arm properly, follow these steps: Position the silent block support bracket with part "3 " pre-fitted and screw in but do not tighten part "1". Position the swinging arm, inserting part " 2". Tighten part "3" to the prescribed torque. Screw and tighten part "4" to the prescribed torque. Screw and tighten part "5" to the prescribed torque. Tighten part "1" to the prescribed torque. Insert the swinging arm - engine pin and tighten to the prescribed torque.
