Suzuki Burgman 400 - Service manual > Repair Instructions

Combination Meter Components

Combination Meter / Fuel Meter / Horn

  1. Lower case
  2. Combination meter
  3. Wind plate
  4. Upper case

Combination Meter Removal and Installation

Removal

1) Remove the meter panel.

Refer to "Meter Panel Removal and Installation".

2) Remove the combination meter assembly (1).

Combination Meter / Fuel Meter / Horn

Installation

Install the combination meter in the reverse order of the removal.

Combination Meter Disassembly and Assembly

Refer to "Combination Meter Removal and Installation".

Disassembly

Disassemble the combination meter. Refer to "Combination Meter Components".

Assembly

Assemble the combination meter. Refer to "Combination Meter Components".

Combination Meter Inspection

Check that the illumination LED on the meter panel lights up and the indicating needle each on fuel meter, speedometer, tachometer and coolant temperature sensor once moves to the maximum and then returns to the home position immediately after the ignition switch has been turned on.

Combination Meter / Fuel Meter / Horn

At the same time, check that the FI lamp and each of the clock and multi-information meter segments turn on and thereafter go off to resume the normal display.

Combination Meter / Fuel Meter / Horn

Check that the other LEDs (turn signal indicator, high beam indicator and brake-lock indictor) turn on with the respective switches operated. If the LED does not light up, inspect the wiring harness and connectors. If no abnormal condition is found, replace the combination meter.

Fuel Level Meter Inspection

Inspect the fuel level meter in the following procedures:

1) Remove the foot board and fuel pump coupler (1).

Refer to "Footboard Removal and Installation".

Combination Meter / Fuel Meter / Horn

2) Check that the fuel level meter operates properly when a resistor is connected between the terminals of fuel pump wiring coupler (Y/B and B/W) on the wiring harness side. If any abnormal condition is noted, replace the combination meter.

NOTE

Combination Meter / Fuel Meter / Horn

Combination Meter / Fuel Meter / Horn

Combination Meter / Fuel Meter / Horn

Fuel Level Gauge Inspection

Refer to "Fuel Level Gauge Inspection".

See also:

 Suzuki Burgman 400 - Service manual > Combination Meter / Fuel Meter / Horn

 Suzuki Burgman 400 - Service manual > Speedometer Inspection

If the speedometer, odometer or trip meter does not function properly, inspect the speedometer sensor and connection of coupler. If the speedometer sensor and connection are all right, replace the meter with a new one.

Maxi Scooters: