Suzuki Burgman 400 - Service manual > Schematic and Routing Diagram

Starting System Diagram

Starting System

Component Location

Starting System Components Location

Refer to "Electrical Components Location".

Diagnostic Information and Procedures

Starter Motor will not Run

NOTE Make sure the fuses are not blown and the battery is fully-charged before diagnosing.


Starting System

Engine does not turn though the starter motor runs.

Repair Instructions

Starter Motor Components

Starting System

  1. Housing end (Outside)
  2. O-ring
  3. Starter motor case
  4. Armature
  5. Housing end (Inside)
  6. O-ring
  7. Oil seal
  8. Washer
  9. Shim
  10. Starter motor housing bolt
  11. Starter motor lead wire bolt
  12. Starter motor mounting bolt
  1. 4 N*m (0.4 kgf-m, 3.0 lb-ft)
  2. 3 N*m (0.3 kgf-m, 2.0 lb-ft)
  3. 7 N*m (0.7 kgf-m, 5.0 lb-ft)

Symbols Apply grease to sliding surface.

Symbols Apply moly paste to sliding surface.

Symbols Apply thread lock to thread part.

Symbols Do not reuse.

Starter Motor Removal and Installation


1) Remove the air cleaner box. Refer to "Air Cleaner Box Removal and Installation ".

2) Remove the starter motor (1).

Starting System


Install the starter motor in the reverse order of removal.

Pay attention to the following points.

Symbols: Grease 99000-25010 (SUZUKI SUPER GREASE A or equivalent)

Starting System

Tightening torque
Starter motor mounting bolt (a): 7 N*m (0.7 kgf-m, 5.0 lb-ft)
Starter motor lead wire bolt (b): 3 N*m (0.3 kgf-m, 2.0 lb-ft)

Starting System

See also:

 Suzuki Burgman 400 - Service manual > Starting System

 Suzuki Burgman 400 - Service manual > Starter Motor Disassembly and Assembly

Refer to "Starter Motor Removal and Installation". Disassembly Disassemble the starter. Refer to "Starter Motor Components". Assembly

Maxi Scooters: