Suzuki Burgman 400 - Service manual > Schematic and Routing Diagram

Parking Brake Cable (Brake-lock Cable) Routing Diagram

Parking Brake

  1. Clamp
  2. Wire harness
  1. Pass the throttle cables through inside of the frame.
  2. Pass the throttle cables through under and inside of the frame.

    Bind the brake-lock cable, starter motor lead wire and seat-lock cable together.

  3. Pass the throttle cables through inside of the frame.

    Bind the brake-lock cable starter motor lead wire and seat-lock cable together.

  4. Pass the throttle cables through inside of the frame.

Repair Instructions

Parking Brake System (Brake-lock System) Inspection

Refer to "Parking Brake (Brake-lock) Inspection".

Parking Brake System (Brake-lock System) Removal and Installation

Refer to "Rear Brake Caliper Removal and Installation".

Parking Brake System (Brake-lock System) Disassembly and Assembly

Refer to "Rear Brake Caliper Disassembly and Assembly".

Parking Brake Cable (Brake-lock Cable) Removal and Installation

Refer to "Parking Brake Cable (Brake-lock Cable) Routing Diagram".

Removal

1) Remove the front box. Refer to "Front Box Removal and Installation".

2) Loosen the brake-lock nut (1), remove the brake-lock cable (2).

Parking Brake

3) Remove the brake hose clamp.

Parking Brake

4) Remove the lock-nut (3) and remove the brake-lock arm (4).

Parking Brake

5) Remove the brake-lock cable. Refer to "Parking Brake Cable (Brake-lock Cable) Routing Diagram".

Installation

1) Install the brake-lock cable. Refer to "Parking Brake Cable (Brake-lock Cable) Routing Diagram".

2) Assembly the brake-lock cable (1) to brake-lock arm (2), install the lock-nut (3). Refer to "Rear Brake Caliper Removal and Installation".

Parking Brake

3) Pull the brake-lock lever (4) one notch.

4) Tighten the brake-lock cable adjust bolt (5) by hand until it contacts the holder (6).

5) Tighten the brake-lock cable lock-nut (7) to the specified torque.

Tightening torque
Brake-lock cable lock-nut (a): 10 N*m (1.0 kgf-m, 7.0 lb-ft)

Parking Brake

6) Install the brake hose clamp.

Parking Brake

7) Install the front box. Refer to "Front Box Removal and Installation".

8) After installing, adjust the brake-lock. Refer to "Brake System Inspection".

Specifications

Tightening Torque Specifications

Parking Brake

Reference: For the tightening torque of fastener not specified in this section, refer to "Tightening Torque Specifications".

See also:

 Suzuki Burgman 400 - Service manual > General Description

Parking Brake System (Brake-lock System) Description Parking Brake (Brake-lock) Operation The brake-lock arm turns through the brake-lock cable as soon as pulling the brake-lock lever. The turning movement is converted to axial movement by the brake-lock adjuster connected to the body with the thread "A".

 Suzuki Burgman 400 - Service manual > Transmission / Transaxle

Precautions Precautions for Transmission/Transaxle Refer to "General Precautions". Automatic Transmission

Maxi Scooters: